Tapping Saddle with SS Belt

Introduction to Tapping Saddle with SS Belt

Introducing the SS-belt Tapping Saddle, the ultimate no-dig branch-connection solution for tapping into live pipelines. Crafted with a robust stainless-steel strap and precision-molded saddle body, this saddle clamps securely around ductile iron, PVC, PE or steel mains without welding or hot tapping. Its integrated gasket seals firmly under full operating pressure, preventing leaks even in high-pressure water or gas systems. Quick to install with just standard hand tools, it saves time and labor by eliminating excavation and specialized equipment. Rated for low-to-medium pressure networks up to 16 bar, the SS-belt Tapping Saddle delivers reliable performance in municipal water supply, gas distribution, industrial process lines, irrigation and emergency repair scenarios. Designed for universal compatibility and effortless operation, it provides a cost-effective, durable, and safe method for adding branch connections anywhere along your pipeline.

Construction and Materials

• Body Material: The saddle body is made of ductile iron or cast iron, coated with fusion-bonded epoxy (FBE) or Rilsan (Nylon 11) for superior corrosion resistance.

• Sealing System: Equipped with NBR or EPDM rubber gaskets to suit various media and temperature ranges, ensuring long-lasting leak-free performance.

• SS Belt and Fasteners: Uses 304 stainless steel band clamps and 304 bolts and nuts for high-strength fastening, chemical resistance, and durability measured in decades.

• Innovative Hole Saw: Comes with a purpose-built hole saw that fits standard drills, enabling one-step drilling and saddle insertion for precise, efficient installation without complex onsite measurements or secondary adjustments.

Product Advantages

1. No Shutdown Required: Allows branch tapping and installation under full working pressure, greatly reducing repair costs and service interruptions.

2. Fast and Easy: The dedicated hole saw and integrated installation design enable a single operator to complete a branch saddle in under five minutes, maximizing on-site efficiency.

3. Cost-Effective: Compared to traditional branch flanges and welding, this solution lowers material, labor, and service costs—especially advantageous on medium- and low-pressure lines.

4. Outstanding Corrosion Resistance: All wetted parts are made from high-quality stainless steel or coated with advanced protective layers, suitable for municipal water, seawater treatment, and various chemical environments.

5. Wide Size Compatibility: Available for pipe diameters, in single- or double-branch configurations to serve common outlet sizes from ½″ to 2″.

Product Applications

• Water Distribution Networks: City water branching, fire protection lines, irrigation systems.

• Gas Pipelines: Natural gas and LPG branch connections, compliant with AWWA and ISO safety standards.

• Chemical Lines: Branching for acid/base chemicals and industrial wastewater; gasket materials can be selected according to the conveyed medium.

• Municipal Projects: Road-under crossings, retrofitting aging networks with monitoring branches, temporary line connections.

• Agricultural and Landscape Irrigation: Compatible with PVC, PE, AC, GRP pipes; UV- and frost-resistant for buried or exposed installation.

Company Services

Solid (Shanxi Solid Industrial Co., Ltd.) offers a one-stop solution from product selection and custom design to manufacturing, quality inspection, installation guidance, and after-sales support:

• Technical Support & Selection Consultation: Engineering experts recommend the optimal model and procedure based on your site requirements.

• Custom Manufacturing: ISO 9001, ISO 2531, and EN 545 certified production lines can tailor special diameters, high-pressure, and high-temperature versions.

• Rigorous Quality Control: Full FAT/SAT testing and nondestructive inspection ensure every unit meets or exceeds industry standards.

• Installation Training & Remote Guidance: Provides bilingual manuals, video demonstrations, and on-site training to ensure safe and efficient installation.

• Comprehensive After-Sales: Lifetime technical hotline, spare parts supply, and on-site maintenance advice to support your ongoing, stable operation.

Contact Solid today for more information and solutions to make your pipeline branch installations faster, more reliable, and more economical.